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case 590 pic 1 impactiva footwear qa

Top line reinforcement – Case #590

“A picture is worth a thousand words”. Practical solutions to problems encountered in the manufacturing process that demonstrate how we assist our customers’ factories to produce Right from the Start TM.

Problem: the reinforcement tape was not properly stuck to the top line because it didn’t have  enough glue on it.

case 590 pic 1 impactiva footwear qa

Impactiva solution: we got the factory to make holes on the glue container and pass the tape  through it so that it catches enough glue to stick properly.

case 590 pic 2 impactiva footwear qa case 590 pic 3 impactiva footwear qa case 590 pic 4 impactiva footwear qa

Stay tuned for more Impactiva technical solutions to every day production problems.

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Top line shape – Case #537

“A picture is worth a thousand words”. Practical solutions to problems encountered in the manufacturing process that demonstrate how we assist our customers’ factories to produce Right from the Start TM.

Problem: the top line does not have the proper shape at the top eyelet area due to an incorrect reinforcement of the PU.

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Impactiva solution: we got the factory to attach non-woven reinforcement material from the top eyelet until the PU raw edge in order to add more body to the material and to maintain the proper shape.

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Stay tuned for more Impactiva technical solutions to every day production problems.

case 532 pic 1 impactiva footwear qa

Top line shape – Case #532

“A picture is worth a thousand words”. Practical solutions to problems encountered in the manufacturing process that demonstrate how we assist our customers’ factories to produce Right from the Start TM.

Problem: the top line shape was getting affected by the big size of the nut on the sock pressing machine.

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Impactiva solution: we got the factory to change to a smaller size nut what prevented the top line shape problem.

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Stay tuned for more Impactiva technical solutions to every day production problems.

case 418 pic 1 impactiva footwear qa

Top line shape – Case #418

“A picture is worth a thousand words”. Practical solutions to problems encountered in the manufacturing process that demonstrate how we assist our customers’ factories to produce Right from the Start TM.

Problem: defective top line shape.

case 418 pic 1 impactiva footwear qa case 418 pic 2 impactiva footwear qa

Impactiva solution: we got the factory to use pneumatic hammering to achieve a correct and consistent top line

case 418 pic 3 impactiva footwear qa case 418 pic 4 impactiva footwear qa case 418 pic 5 impactiva footwear qa

Stay tuned for more Impactiva technical solutions to every day production problems.

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Poor quality top line – Case #393

“A picture is worth a thousand words”. Practical solutions to problems encountered in the manufacturing process that demonstrate how we assist our customers’ factories to produce Right from the Start TM.

Problem: the top line is uneven, thick, wavy, and rough.

case 393 pic 1 impactiva footwear qa case 393 pic 2 impactiva footwear qa

Impactiva solution: we got the factory to perform pneumatic hammering operation at the top line in order to achieve even, thin, straight, and smooth edges.

case 393 pic 3 impactiva footwear qa case 393 pic 4 impactiva footwear qa case 393 pic 5 impactiva footwear qa

Stay tuned for more Impactiva technical solutions to every day production problems.

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Impression on the upper – Case #310

“A picture is worth a thousand words”. Practical solutions to problems encountered in the manufacturing process that demonstrate how we assist our customers’ factories to produce Right from the Start TM.

Problem: the last edge is making an impression (x-raying) on the upper and the top line is loose and wavy.

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Impactiva solution: we got the factory to use plastic flutes to make the top line tight and avoid the impressions made by the last edges (x-raying).

case 310 pic 2 impactiva footwear qa case 310 pic 3 impactiva footwear qa

Stay tuned for more Impactiva technical solutions to every day production problems.

case 300 pic 1 impactiva footwear qa

Top line shape – Case #300

“A picture is worth a thousand words”. Practical solutions to problems encountered in the manufacturing process that demonstrate how we assist our customers’ factories to produce Right from the Start TM.

Problem: top line shape was too open.

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Impactiva solution: we got the factory to use a top line forming machine to ensure the top line shape is the same as that of the last.

case 300 pic 2 impactiva footwear qa case 300 pic 3 impactiva footwear qa

Stay tuned for more Impactiva technical solutions to every day production problems.