Posts

case 474 pic 2 impactiva footwear qa

Material damage – Case #474

“A picture is worth a thousand words”. Practical solutions to problems encountered in the manufacturing process that demonstrate how we assist our customers’ factories to produce Right from the Start TM.

Problem: foot beds were being stored one on top of the other, the top facing the bottom, what caused the glue on the bottom to stick to the top.

case 474 pic 1 impactiva footwear qa case 474 pic 2 impactiva footwear qa case 474 pic 3 impactiva footwear qa

Impactiva solution: we got the factory to store the foot beds keeping same sides facing each other in order to avoid glue transfer and material damage.

case 474 pic 4 impactiva footwear qa case 474 pic 5 impactiva footwear qa

Stay tuned for more Impactiva technical solutions to every day production problems.

Poor strap bonding – Case #120

“A picture is worth a thousand words”. Practical solutions to problems encountered in the manufacturing process that demonstrate how we assist our customers’ factories to produce Right from the Start TM.

Problem: poor strap bonding.

Impactiva solution: we explained the situation to the customer and got his approval to add a stitch on the strap for better bonding.

Stay tuned for more Impactiva technical solutions to every day production problems.

 

Toe cap not properly bonded – Case #117

“A picture is worth a thousand words”. Practical solutions to problems encountered in the manufacturing process that demonstrate how we assist our customers’ factories to produce Right from the Start TM.

Problem: improper bonding of the toe cap to the upper.

Impactiva solution: we got factory to install a sole pressing machine after the heat setting operation in order to press the toe cap.

Stay tuned for more Impactiva technical solutions to every day production problems.

 

 

 

Poor Sock Pressing – Case #102

 

“A picture is worth a thousand words”. Practical solutions to problems encountered in the manufacturing process that demonstrate how we assist our customers’ factories to produce Right from the Start TM.

Problem: insufficient bonding between the footbed and the socks due to inconsistent attaching. (sock pressing was being done manually).

 

Impactiva solution: we got factory to use a sole pressing machine to achieve a uniform attachment of the sock and footbed during the sock attachment operation.

Stay tuned for more Impactiva technical solutions to every day production problems.

 

 

Gap between the upper and the heel – Case #084

“A picture is worth a thousand words”. Practical solutions to problems encountered in the manufacturing process that demonstrate how we assist our customers’ factories to produce Right from the Start TM.

Problem: There was a gap between the lasted upper and the heel; and the heel edges had glue stains.

 

Impactiva solution: we got the factory to use a pattern to mark the lasted upper for roughing and glue application. This completely solved the problem

Stay tuned for more Impactiva technical solutions to every day production problems.

 

Poor bonding of insole and wedge – Case #078

“A picture is worth a thousand words”. Practical solutions to problems encountered in the manufacturing process that demonstrate how we assist our customers’ factories to produce Right from the Start TM.

Problem: poor bonding strength between the insole and the wedge caused by an improper heel nailing operation.

Impactiva solution: we had the factory to align the heel nailing machine according to the wedge block position.

Stay tuned for more Impactiva technical solutions to every day production problems.

 

 

Sandal Strap Outer Layer Peeling Off – Case #002

“A picture is worth a thousand words”. Practical solutions to problems encountered in the manufacturing process that demonstrate how we assist our customers’ factories to produce their products Right from the Start TM.

Sandal Strap Outer Layer Peeling Off

Problem: glued sandal straps were sticking together when passed through heat chambers and when pulled apart (requiring wasted operator time) the delicate strap outer material would peel off

 

Impactiva Solution: use plastic separators in order to prevent the straps from sticking to each other, improving labor productivity and increasing quality.

 

Stay tuned for more Impactiva technical solutions to every day production problems.