Posts

case 588 pic 1 impactiva footwear qa

Crooked loop – Case #588

“A picture is worth a thousand words”. Practical solutions to problems encountered in the manufacturing process that demonstrate how we assist our customers’ factories to produce Right from the Start TM.

Problem: crooked loop stitching caused by an incomplete marking.

case 588 pic 1 impactiva footwear qa case 588 pic 2 impactiva footwear qa

Impactiva solution: we got the factory to modify the marking pattern and stitch the loop correctly.

case 588 pic 3 impactiva footwear qa case 588 pic 4 impactiva footwear qa

Stay tuned for more Impactiva technical solutions to every day production problems.

case 568 pic 1 impactiva footwear qa

Uneven curve shape – Case #568

“A picture is worth a thousand words”. Practical solutions to problems encountered in the manufacturing process that demonstrate how we assist our customers’ factories to produce Right from the Start TM.

Problem: uneven curve shape attaching at piping corner.

case 568 pic 1 impactiva footwear qa

Impactiva solution: we got the factory to use the jig while attaching to follow the shape.

case 568 pic 2 impactiva footwear qa case 568 pic 3 impactiva footwear qa

Stay tuned for more Impactiva technical solutions to every day production problems.

case 541 pic 1 impactiva footwear qa

Memory foam shape – Case #541

“A picture is worth a thousand words”. Practical solutions to problems encountered in the manufacturing process that demonstrate how we assist our customers’ factories to produce Right from the Start TM.

Problem: wavy and loose topline caused by the incorrect shape of the memory foam stuffing used.

case 541 pic 1 impactiva footwear qa case 541 pic 2 impactiva footwear qa

Impactiva solution: we got the factory to develop a new pattern for the memory foam stuffing.

case 541 pic 3 impactiva footwear qa case 541 pic 3 impactiva footwear qa

Stay tuned for more Impactiva technical solutions to every day production problems.

case 539 pic 1 impactiva footwear qa

Heel attachment – Case #539

“A picture is worth a thousand words”. Practical solutions to problems encountered in the manufacturing process that demonstrate how we assist our customers’ factories to produce Right from the Start TM.

Problem: improper heel attachment resulting in a crooked heel alignment.

case 539 pic 1 impactiva footwear qa

Impactiva solution: we got the factory to make a cover pattern and do a marking on the last bottom profile and on the heel part of the sole in order to match mark to mark while sole spotting for perfect heel alignment and attachment.

case 539 pic 2 impactiva footwear qa case 539 pic 3 impactiva footwear qa

case 539 pic 4 impactiva footwear qa case 539 pic 5 impactiva footwear qa

Stay tuned for more Impactiva technical solutions to every day production problems.

case 497 pic 1 impactiva footwear qa

Sole placement – Case #497

“A picture is worth a thousand words”. Practical solutions to problems encountered in the manufacturing process that demonstrate how we assist our customers’ factories to produce Right from the Start TM.

Problem: the factory was using the sole for marking its placement on the upper, but the marking was not consistent due to poor handling of the sole.

case 497 pic 1 impactiva footwear qa

Impactiva solution: we got the factory to make a vacuum pattern with notches on the sides, toe and heel, which is more convenient for the artisan to align on the lasted upper in the correct position in order to mark the sole placement consistently.

case 497 pic 2 impactiva footwear qa

case 497 pic 3 impactiva footwear qa

Stay tuned for more Impactiva technical solutions to every day production problems.

case 492 pic 1 impactiva footwear qa

Thong height – Case #492

“A picture is worth a thousand words”. Practical solutions to problems encountered in the manufacturing process that demonstrate how we assist our customers’ factories to produce Right from the Start TM.

Problem: thong height marking was missing on the finished uppers, what might cause unevenness in the assembly.

case 492 pic 1 impactiva footwear qa case 492 pic 2 impactiva footwear qa

Impactiva solution: we got the factory to prepare a paper pattern and got it fixed at artisan’s table to mark the thong height before lasting.

case 492 pic 3 impactiva footwear qa case 492 pic 4 impactiva footwear qa

Stay tuned for more Impactiva technical solutions to every day production problems.

case 478 pic 1 impactiva footwear qa

Uneven toe foxing – Case #478

“A picture is worth a thousand words”. Practical solutions to problems encountered in the manufacturing process that demonstrate how we assist our customers’ factories to produce Right from the Start TM.

Problem: the toe foxing position of the first bulk production lot does not match the confirmation sample.

case 478 pic 1 impactiva footwear qa

Impactiva solution: we got the factory to prepare marking patterns for all sizes in order to standardize the toe foxing position.

case 478 pic 2 impactiva footwear qa case 478 pic 3 impactiva footwear qa

case 478 pic 4 impactiva footwear qa case 478 pic 5 impactiva footwear qa

Stay tuned for more Impactiva technical solutions to every day production problems.

case 477 pic 1 impactiva footwear qa

Socks attachment – Case #477

“A picture is worth a thousand words”. Practical solutions to problems encountered in the manufacturing process that demonstrate how we assist our customers’ factories to produce Right from the Start TM.

Problem: socks attachment up and down due to inconsistent marking. The pattern was moving while the marking was being done.

case 477 pic 1 impactiva footwear qa

case 477 pic 2 impactiva footwear qa

Impactiva solution: we got the factory to attach a double side adhesive tape on the marking pattern to fix it while marking so that it won’t move.

case 477 pic 3 impactiva footwear qa

case 477 pic 4 impactiva footwear qa

case 477 pic 5 impactiva footwear qa

Stay tuned for more Impactiva technical solutions to every day production problems.

case 468 pic 2 impactiva footwear qa

Uneven placement of socks – Case #468

“A picture is worth a thousand words”. Practical solutions to problems encountered in the manufacturing process that demonstrate how we assist our customers’ factories to produce Right from the Start TM.

Problem: uneven placement of socks on the insoles.

case 468 pic 1 impactiva footwear qa case 468 pic 2 impactiva footwear qa

Impactiva solution: we got the factory to mark the insoles and to follow the marking when attaching the socks.

case 468 pic 3 impactiva footwear qa case 468 pic 4 impactiva footwear qa

Stay tuned for more Impactiva technical solutions to every day production problems.

case 372 pic 1 impactiva footwear qa

Uneven mudguard height – Case #372

“A picture is worth a thousand words”. Practical solutions to problems encountered in the manufacturing process that demonstrate how we assist our customers’ factories to produce Right from the Start TM.

Problem: uneven mudguard height.

case 372 pic 1 impactiva footwear qa

Impactiva solution: we educated the toe lasting operator to maintain the lasting allowance and an even shape. We developed a pattern to mark the sole position pair wise before the sole marking operation.

case 372 pic 2 impactiva footwear qa case 372 pic 3 impactiva footwear qa

case 372 pic 4 impactiva footwear qa case 372 pic 5 impactiva footwear qa

Stay tuned for more Impactiva technical solutions to every day production problems.