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case 461 pic 1 impactiva leather qa

Wrong crust color – Case #461

“A picture is worth a thousand words”. Practical solutions to problems encountered in the manufacturing process that demonstrate how we assist our customers’ factories to produce Right from the Start TM.

Problem: the tannery used the wrong crust color, what resulted in off color finished leather.

case 461 pic 1 impactiva leather qa

Impactiva solution: we had to reject the lot. The tannery agreed with our criteria and will replace the rejected quantity with a fresh lot.

Stay tuned for more Impactiva technical solutions to every day production problems.

case 363 pic 1 impactiva leather qa

Off color leather – Case #363

“A picture is worth a thousand words”. Practical solutions to problems encountered in the manufacturing process that demonstrate how we assist our customers’ factories to produce Right from the Start TM.

Problem: lot of over 5,000  sqft of leather is off color.

case 363 pic 1 impactiva leather qa

Impactiva solution: we discussed the problem with the tannery management, who agreed with our criteria and will rework the lot for color adjustment.

Stay tuned for more Impactiva technical solutions to every day production problems.

case 200 pic 3 impactiva leather qa

Failed rework of off color leather – Case #200

“A picture is worth a thousand words”. Practical solutions to problems encountered in the manufacturing process that demonstrate how we assist our customers’ factories to produce Right from the Start TM.

Problem: a lot of cowhide crust leather was off color.

case 200 pic 1 impactiva leather qa

Impactiva solution: we rejected the lot and requested the tannery to rework it.

case 200 pic 2 impactiva leather qa case 200 pic 3 impactiva leather qa

After the rework the lot was still off color, and moreover, it showed substantial color variation from one hide to another, making the lot completely inconsistent in terms of color uniformity. In view of this, we permanently rejected this lot and requested the tannery to make a new one.

Stay tuned for more Impactiva technical solutions to every day production problems.

case 197 pic 1 impactiva leather qa

Leather off color – Case #197

“A picture is worth a thousand words”. Practical solutions to problems encountered in the manufacturing process that demonstrate how we assist our customers’ factories to produce Right from the Start TM.

Problem: approximately 6,000 sqft of blue cowhide leather rejected because the color was not correctly matched.

case 197 pic 1 impactiva leather qa

Impactiva solution: we got the tannery to rework the lot and adjust the color.

Stay tuned for more Impactiva technical solutions to every day production problems.

case 159 pic 1 impactiva leather qa

Leather color variation – Case #159

“A picture is worth a thousand words”. Practical solutions to problems encountered in the manufacturing process that demonstrate how we assist our customers’ factories to produce Right from the Start TM.

Problem: Lot of goat leather with wide color variations. If a lot like this reaches the factory it is very difficult to maintain color consistency in the shoe production. It is a problem that has to be solved at the tannery before shipping.

case 159 pic 1 impactiva leather qa

Impactiva solution: we got the tannery to separate shades and rework each lot separately to match the master color swatch.

Stay tuned for more Impactiva technical solutions to every day production problems.

case 150 pic 1 impactiva leather qa

Off color leather – Case #150

“A picture is worth a thousand words”. Practical solutions to problems encountered in the manufacturing process that demonstrate how we assist our customers’ factories to produce Right from the Start TM.

 

Problem: 6,000 sqft of cowhide crust off color.

case 150 pic 1 impactiva leather qa

 

Impactiva solution: we got the tannery to rework the lot.

 

Stay tuned for more Impactiva technical solutions to every day production problems.

Off color leather – Case #129

“A picture is worth a thousand words”. Practical solutions to problems encountered in the manufacturing process that demonstrate how we assist our customers’ factories to produce Right from the Start TM.

Problem: 14,000 sqft of cowhide leather off color.

Impactiva solution: we rejected the lot and got the tannery to rework it. The tannery agreed with our criteria and accepted to do the rework.

 

Stay tuned for more Impactiva technical solutions to every day production problems.

 

 

Off color cowhide leather – Case #125

“A picture is worth a thousand words”. Practical solutions to problems encountered in the manufacturing process that demonstrate how we assist our customers’ factories to produce Right from the Start TM.

Problem: approximately 20,000 sqft of cowhide leather off color.

Impactiva solution: we rejected the lot and got the tannery to rework it. The tannery agreed with our criteria and accepted to do the rework.

 

Stay tuned for more Impactiva technical solutions to every day production problems.

 

 

 

Off color suede split – Case #123

“A picture is worth a thousand words”. Practical solutions to problems encountered in the manufacturing process that demonstrate how we assist our customers’ factories to produce Right from the Start TM.

Problem: 11,000 sqft of cowhide suede split off color.

Impactiva solution: we rejected the lot and got the tannery to rework it. The tannery agreed with our criteria and accepted to do the rework.

 

Stay tuned for more Impactiva technical solutions to every day production problems.

 

Shade variation in the shoe – Case #112

“A picture is worth a thousand words”. Practical solutions to problems encountered in the manufacturing process that demonstrate how we assist our customers’ factories to produce Right from the Start TM.

Problem: shade variation among the components of a shoe.

Impactiva solution: we got factory to implement a procedure when cutting suede leathers based on sorting out the leather per shades and assigning each shade to only one cutting operator.

Stay tuned for more Impactiva technical solutions to every day production problems.